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Grain color sorting equipment

Dream 4

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Dream 4

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Introduction

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"Intelligent manufacturing" super "dream", "dream" makes people in the world

The Weisong machine vision R&D team integrates high-end visual recognition technology with the needs of the Chinese market segment, and has developed a full-color and full-shape accurate recognition technology that can be "different from object" and "depending on demand", which can meet customers' needs for Arbitrary sorting of various materials with different requirements, such as rice, wheat, corn, soybeans, grains, coffee beans, sesame seeds, melon seeds, sunflower seeds, dehydrated vegetables, raisins, seeds, glass, plastic, ores, etc.

The computing power of the dream series color sorter has been improved again. It adopts a micro-core computing architecture, intelligent algorithm upgrades, high-speed and accurate analysis of image results, and the ultimate selection, realizing what you see is what you get. The Dream series has fully upgraded hardware performance, and can be equipped with an intelligent infrared selection system, so that miscellaneous and small defects can be hidden under the ultra-clear macro CCD camera and the infrared selection system of the super-sensitive main camera. The overall rack has been redesigned for mechanical structure to balance the overall equipment carrying capacity, and the overall operation of the equipment is more stable.

Weisong color sorting R&D team actively develops the application of far-infrared, X-ray and laser technology in color sorting equipment, and is committed to letting the machine "see" the value "behind" each material. , and further explore the precise sorting of the internal structure and composition of various materials to achieve "the best use of everything".

1. Intelligent infrared selection system

4 stations at the front and rear of each chute, optional equipped with infrared equipment and high-speed ultra-halal color 5400*3CCD sensor, using far-infrared technology, with imported large-capacity high-speed professional image processing chips, to achieve high-speed high-definition recognition in complex engineering environments the goal.

2. Process 30,000+ grains of target rice in 1 second

The computing power is upgraded, and the new generation of FPGA processor technology is equipped with ALTERA and TI high-performance chips to accurately determine the quality of the target color selection materials. Taking rice as an example, it can process 30,000+ grains of target rice in one second, and accurately eliminate all kinds of miscellaneous materials and materials. The sorting accuracy is higher, the processing ability is stronger, all kinds of miscellaneous, tiny spots, and flaws will appear, and wisdom realizes what you see is what you get

3. Unlimited color selection, one-click start

One device can store more than 100 kinds of color sorting requirements in advance to realize the color sorting requirements of different materials. Unlimited color selection can be started with one key, and different color selection schemes can be switched with one key, bringing unlimited results to the quality of subdivided agricultural and sideline products

4. Shadowless cold light source automatically adjusts and adapts

The use of intelligent shadowless cold light source with long life and low energy consumption and orthogonal spectrum technology enables clearer imaging and more accurate recognition. The output brightness of the light source can be automatically adjusted to provide a more stable and high-quality beam quality for the camera to see, Recognition provides just the right light source.

5. Imported magnetic levitation spray valve

Imported magnetic levitation solenoid valve, high-speed and accurate response algorithm results, can work continuously for more than 12 billion times, long life, strong durability, and low air consumption.

6. Special ultra-wide chute

The ultra-wide chute with special craftsmanship meets the color sorting needs of various types of materials, making the output of color sorting materials more stable, and the output output is larger. At the same time, it can be equipped with flat plate and chute types.

7. Reconstruction of overall mechanics

Renew the mechanical structure, use key materials at key points, balance the overall frame load capacity, ensure the integrity of the equipment, and cooperate with the upgrade process to lay the cornerstone for the ultimate selection.

8. Intelligent operating system

Large-size high-definition touch screen, 1080P ultra-clear resolution, Linux operating system, the system is more stable, and the friendly human-computer interaction interface can achieve high sensitivity and rapid response in an industrial environment.

Model	6SXM-64(CCD)A /6SXZ-64(CCD)	6SXM-128(CCD)A/ 6SXZ-128(CCD)	6SXM-192(CCD)A/ 6SXZ-192(CCD)	6SXM-256(CCD)A/ 6SXZ-256(CCD)
Number of execution units	64	128	192	256
Unit processing capacity (kg/h)	8～30	8～30	8～30	8～30
Color selection accuracy (%)	≥99.98	≥99.98	≥99.98	≥99.98
Second take-out ratio (bad: good)	≥100:1	≥100:1	≥100:1	≥100:1
Power(kW)	1.5	2.0	2.2	2.5
Air pressure(MPa)	0.4～0.8	0.4～0.8	0.4～0.8	0.4～0.8
Air consumption(L/min)	500～1200	800～1800	1000～2500	1500～2800
Weight(kg)	500	700	800	900
Dimensions(LWH)(mm)	83615901940	113615821880	143615821780	173615821780
Model	6SXM-320(CCD)A /6SXZ-320(CCD)	6SXM-384(CCD)A/ 6SXZ-384(CCD)	6SXM-448(CCD)A/ 6SXZ-448(CCD)	6SXM-512(CCD)A/ 6SXZ-512(CCD)
Number of execution units	320	384	448	512
Unit processing capacity (kg/h)	8～30	8～30	8～30	8～30
Color selection accuracy (%)	≥99.98	≥99.98	≥99.98	≥99.98
Second take-out ratio (bad: good)	≥100:1	≥100:1	≥100:1	≥100:1
Power(kW)	2.8	3.1	3.4	4.0
Air pressure(MPa)	0.4～0.8	0.4～0.8	0.4～0.8	0.4～0.8
Air consumption(L/min)	1600～3500	1800～3800	2000～4200	2200～4500
Weight(kg)	1200	1400	1600	1800
外形尺寸(LWH)(mm)	203615821780	233615821780	263615821780	293615821780
型号	6SXM-640(CCD)A /6SXZ-640(CCD)	6SXM-768(CCD)A/ 6SXZ-768(CCD)
Number of execution units	640	768
Unit processing capacity(kg/h)	8～30	8～30
Color selection accuracy (%)	≥99.98	≥99.98
Second take-out ratio (bad: good)	≥100:1	≥100:1
Power (kW)	4.5	6.0
Air pressure(MPa)	0.4～0.8	0.4～0.8
Air consumption(L/min)	2500～5200	2900～5800
Weight(kg)	2100	2400
Dimensions(LWH)(mm)	353615821780	413615821780

*The color selection parameters in the above table will change due to the variety of selected raw materials, particle size, shape, proportion of defective products, and customer color selection requirements. Please refer to the selection.

*The above machine size is a reference value, subject to change without notice, the actual product shall prevail.

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Core Technologies

Embedded artificial intelligence development

Use artificial intelligence to improve the quality of agricultural and sideline products, and carry out embedded development, so that color sorting equipment and fruit and vegetable selection equipment have "intelligent" selection capabilities in sorting, and at the same time apply "wisdom" to the field of drying control to achieve even better The drying effect.

Machine Vision

The color sorting machine and the selection machine use mature machine vision comprehensive technology, through image capture, light source system, image digitization module, digital image processing module, intelligent judgment decision module and mechanical control execution module, to achieve a highly automated and ultimate selection effect .

Infrared Recognition System

The special infrared system cooperates with the high-definition recognition system to identify materials with high-speed and high-definition within every millisecond, quickly and accurately analyze spectral data, and provide identification technology with a minimum identification accuracy of 0.01mm² for selected agricultural and sideline products, and accurately identify various small spots, disease spots, and Flaws.

Intelligent Segment Drying

Introducing Taiwanese technology and combining multiple technologies, it is the exclusive domestic real-time monitoring of moisture point, grain temperature, hot air temperature, and the hot air temperature will automatically adjust with the change of moisture point; it not only guarantees the drying speed, but also guarantees the drying quality.

Innovative Drying Structure

The Weisong dryer overcomes the problem of physical structure and realizes continuous output of dry grain, 40 tons of grain per hour. Taiwan's technology realizes that the whole machine has no augers, which can effectively reduce grain crushing while efficiently outputting the grain. The physical structure design reduces the failure points of the dryer, and there is no motor power consumption.

Image Processing System

Using the new generation FPGA processor technology of ALTERAA and TI Company, it greatly improves the processing speed of the machine for food color sorting and fruit and vegetable selection products.

Imported Magnetic Levitation Solenoid Valve

Imported high-performance magnetic levitation solenoid valve, with faster response speed, higher frequency, lower power consumption, longer life, working life up to about 12 billion times, so that the spray valve is no longer a vulnerable part;

Intelligent Operating System

Human-computer interaction operating system, friendly user experience, handy Linux operation, large-size ultra-sensitive touch screen, 1080P ultra-high-definition resolution free sliding, industrialized UI design, convenient operation